Industrial Gearbox Repair and Gear Manufacturing Santa Ana CA
The Industrial Gearbox Rebuilders team has multiple decades of experience in industrial gearbox repair and gear repair services. Call us for a free estimate on your repair or rebuilding needs!
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What We Do
Comprehensive Industrial Gearbox Repair Services For Companies In Santa Ana CA
At Industrial Gearbox Rebuilders, we specialize in industrial gearbox repair and gear manufacturing tailored to meet the needs of clients around Santa Ana CA. Our services address a variety of issues such as wear and tear, misalignment, and fluid leaks that can lead to decreased performance or equipment failure.
Our team is equipped with the expertise to diagnose problems accurately while ensuring that every component operates efficiently again after our thorough assessment. We understand how vital these systems are for productivity, so we offer solutions that not only restore functionality but also enhance reliability.
Choosing our service means you benefit from fast turnaround times without compromising quality. With a commitment to utilizing advanced techniques and high-quality materials, you can expect increased operational efficiency once we’ve completed your repairs or upgrades.
Industries We Service:
🔹 Agricultural
🔹 Oil & Gas
🔹 Plastics
🔹 Construction
🔹 Food Processing
🔹 Power Generation
🔹 Steel Processing
🔹 Waste Water
🔹 Chemical
🔹 Mining
🔹 Water
🔹 Cement
🔹 Pulp and Paper
🔹 Coal Mining
🔹 Wind Power
🔹 Utilities
Ask Us About Our 72 Month Warranty
Reliability and longevity of repair are our top priorities. Plus, enjoy free delivery and pickup anywhere in our service area including Santa Ana.
How We Do It
Expert Techniques To Restore Functionality to Your Equipment
We are dedicated to restoring the efficiency of industrial gear systems that often suffer from wear and tear, misalignment, or mechanical failure. Our comprehensive repair services address issues such as leakage in seals and bearings, ensuring your equipment operates smoothly again.
Our skilled technicians thoroughly inspect each gearbox to identify specific concerns that may impact performance. Through advanced techniques like disassembly and realignment, we provide targeted solutions that enhance durability and reliability for various applications.
When it comes to gear manufacturing, we specialize in crafting components tailored precisely to fit existing machinery while improving overall functionality. By utilizing high-quality materials and precision engineering methods, our manufactured gears help reduce downtime caused by faulty parts.
We offer 24/7 emergency gearbox repair and gear repair! Labor cost for rush orders is $265/hr, and all rush orders are subject to a 25% rush fee. We will provide you with a complete work scope and diagnosis.
Types of Gearboxes We Service:
🔹 Extruder
🔹 Helical
🔹 Spur
🔹 Hybrid
🔹 Worm
🔹 Planetary
🔹 Spiral Bevel
🔹 Harmonic Drive
🔹 Ball Mill
🔹 Rotary Kiln
🔹 Hypoid
🔹 Traction Drive
🔹 Cycloidal
🔹 Ball Mill Pinion
🔹 Wind Turbine
🔹 Strain Wave
🔹 Epicyclic
🔹 Crane
🔹 and more!
"Had a Waukesha 320 rebuilt with IGR in March 2017, we just sent another one over to them for the 2nd time and service was same as last time, quick, dependable, high quality and professional."
- James McQueen
Why We Do It
The Impact of Professional Repair on Machinery Performance in Santa Ana
Our industrial gearbox repair and gear manufacturing services are designed to enhance the reliability and efficiency of your machinery. After we complete our work, you can expect a noticeable improvement in performance along with increased lifespan for your equipment.
Customers appreciate how swiftly we address wear and tear issues that often disrupt operations. With our expertise, you’ll find peace of mind knowing that the critical components of your machinery are functioning at their best again.
Choosing us means choosing quality workmanship backed by industry knowledge. We prioritize customer satisfaction through transparent communication and diligent follow-up ensuring a smooth experience from start to finish.
Types of Gears We Service:
🔹 Spur Gears
🔹 Helical Gears
🔹 Bevel Gears
🔹 Worm Gears
🔹 Planetary Gears
🔹 Rack and Pinion Gears
🔹 Internal Gears
🔹 Spiral Bevel Gears
🔹 Face Gears
🔹 Straight Bevel Gears
🔹 Crown Gears
🔹 Hypoid Gears
🔹 Double Helical Gears
🔹 Sprocket Gears
🔹 Non-Circular Gears
🔹 Variable Pitch Gears
🔹 Cycloidal Gears
🔹 Harmonic Drive Gears
🔹 Miter Gears
🔹 Sector Gears
🔹 Ratchet and Pawl Gears
🔹 Fluid Gears
🔹 Friction Gears
🔹 Planetary Ring Gears
🔹 Spindle Gears
🔹 Cluster Gears
🔹 Worm and Sector Gears
🔹 Parallel Shaft Gears
🔹 Differential Gears
🔹 Involute Spline Gears
🔹 Herringbone Gears
🔹 and more!
Who We Do It For
Serving Diverse Sectors Across Santa Ana’s Industrial Landscape
Industrial Gearbox Repair and Gear Manufacturing is ideal for manufacturing facilities that rely on heavy machinery, ensuring optimal performance in their operations. We support industries ranging from automotive to aerospace by providing essential repairs that keep production lines running smoothly.
Construction companies also benefit greatly from our services as they often depend on robust gear systems for equipment like cranes and excavators. Our timely repair solutions minimize downtime, allowing contractors to meet project deadlines efficiently.
Agricultural producers needing reliable gear components can count on us to restore the functionality of their machinery involved in planting or harvesting processes. By addressing wear and tear effectively, we help ensure that farms maintain productivity throughout the growing season.
Gearbox Brands We Service:
🔹 Allen Gears
🔹 Alpine
🔹 Alstom
🔹 Alten
🔹 Alten Pump Drives
🔹 Amarillo
🔹 Amarillo Pump Drives
🔹 Babcox And Wilcox
🔹 Baker Perkins
🔹 Banbury Mixer
🔹 Barber Greene
🔹 Battenfield
🔹 Baumuller
🔹 Berstoff
🔹 Black Clawson
🔹 Bliss
🔹 Bonfiglioli
🔹 Brampton
🔹 Brevini
🔹 Browning
🔹 Camco
🔹 Chemineer
🔹 Chicago Gears
🔹 Cleveland
🔹 Cleveland Worm Drives
🔹 Cone Drive
🔹 Conveyor
🔹 Cooling tower
🔹 Coperion
🔹 CPM
🔹 Criton Planetary
🔹 David Brown
🔹 Davis Standard
🔹 De’Ran
🔹 Delaval Steam Turbine
🔹 Delroyd Worm
🔹 Desch
🔹 DieQua
🔹 Dodge
🔹 Dodge Reliance Electric
🔹 Dorris
🔹 Dover
🔹 Drive All
🔹 Dyun
🔹 Eagle Iron Works
🔹 Egan
🔹 Eisenbeiss
🔹 Epicyclic Drive Units
🔹 Falk
🔹 Farrel
🔹 Fessler
🔹 Flender
🔹 FLSmidth
🔹 Foote-Jones
🔹 Gamesa
🔹 General Electric
🔹 Gloucester
🔹 H & S
🔹 Hamilton
🔹 Hansen
🔹 Harnischfeger Crane
🔹 Hartig
🔹 Hayward Gordon
🔹 Henschel Durum
🔹 Hitachi Caster
🔹 Horsburgh & Scott
🔹 Hosokawa
🔹 Jahnel Kestermann
🔹 Jupiter
🔹 Kissling
🔹 Koellmann
🔹 Konecranes
🔹 Krauss-Maffei
🔹 Krupp
🔹 Leistritz
🔹 Liebherr
🔹 Lightnin
🔹 Link-Belt
🔹 Lohmann
🔹 Lohmann Planetary Drives
🔹 Lufkin
🔹 Marley
🔹 Mclanahan
🔹 Milwaukee
🔹 Mitsubishi
🔹 Morse
🔹 Nabtesco
🔹 Neptune
🔹 Nicco
🔹 Nord
🔹 NRM Extruder
🔹 NRM
🔹 Nutall
🔹 NuttallOhio
🔹 Ohio
🔹 P&H
🔹 Philadelphia
🔹 Philadelphia Mixer
🔹 PIV Drive
🔹 Planetary
🔹 Pollack Bottle Car
🔹 Polysius
🔹 Radicon
🔹 Raymond Mill
🔹 Reggiana Riduttori
🔹 Renk
🔹 Renold
🔹 Roots
🔹 Rossi
🔹 Santasalo
🔹 Saturn
🔹 Siemens
🔹 Sterling
🔹 Sumitomo
🔹 Sumitimo Cylco
🔹 Sumitomo Paramax
🔹 Symetro
🔹 Tandler
🔹 Terex Comedil
🔹 Thyssen
🔹 Titan
🔹 Treadwell Bottle Car
🔹 Voeller
🔹 Weiler
🔹 Werner Pfleiderer
🔹 Westech
🔹 Western Gear
🔹 Westinghouse
🔹 Winsmith
🔹 Zahnradafabrik Friedrich
🔹 Zambello
🔹 and more!
Why Choose Us?
Commitment to Superior Reliability For Our Customers in Santa Ana and Nationwide
Choosing us means you are working with experienced professionals who understand the intricacies of industrial gearbox repair and gear manufacturing. Our dedicated team is committed to providing top-notch service tailored to meet the unique needs of businesses in Santa Ana CA.
We prioritize quality and efficiency, ensuring that your machinery operates smoothly after our expert repairs. With a focus on reliability, we use advanced techniques and high-quality materials to enhance performance while minimizing downtime for your operations.
Our reputation speaks for itself as we have built long-lasting relationships with clients by delivering exceptional results every time. Trusting us allows you to benefit from our extensive industry knowledge, giving you peace of mind knowing your gear systems are in capable hands.
Here's how it works
1
Contact Us Via Phone or Send Us A Message Online
Get in touch with us effortlessly by phone or through our convenient online messaging system.
2
Free Pick-Up & Delivery From Santa Ana CA
Enjoy complimentary pick-up and delivery services spanning across the entire USA and Canada.
3
Top-Tier Service With Industry-Leading Turnaround Time
Experience superior service with turnaround times that set the industry standard.
Frequently Asked Questions
How quickly can you complete gearbox repairs in our location?
We understand the importance of minimizing downtime, which is why we prioritize efficient service without compromising quality. Depending on the complexity of the issue and parts availability, most repairs can be completed within a week to ensure your operations continue smoothly.
What types of gearboxes do you specialize in repairing?
Our team possesses expertise across a wide range of gearbox models including planetary, helical, bevel, and worm gear configurations. We are well-equipped to handle diverse applications from various industry sectors requiring specialized attention for different mechanical designs.
Do you offer maintenance plans after completing repairs?
Yes, we believe in providing ongoing support through customized maintenance programs tailored specifically for each client’s operational needs. This proactive approach helps prevent future failures while extending equipment lifespans and maintaining peak performance levels.
Can your services help improve energy efficiency in my facility?
Absolutely. Our repair methods focus not only on restoring functionality but also enhancing energy consumption by addressing factors like alignment precision and lubrication optimization to reduce friction losses within systems effectively.
How do I know if it's time to consider manufacturing custom gears for my machinery?
If you’re experiencing frequent gearbox malfunctions or increased production demands beyond current system capabilities, it may be worthwhile exploring bespoke solutions with us. Custom-manufactured gears provide optimal fitment that matches specific application requirements improving overall efficiency significantly when standard options fall short.